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Finite Element Analysis Improves Product Quality

What is FEA?

Finite Element Analysis (FEA) is a comparatively recent discipline that has crossed the circumscriptions of physics, mathematics, and engineering as well as computer science. In its simplest form, FEA can be defined as the process of choosing the optimal combination of material in a product or composite through software analysis. The FEA technique has a wide range of applications, and boasts of having far-flung usage in the thermal, structural as well as fluid analysis domains.

The first step in any typical Finite Element Analysis method is to develop a three-dimensional model using a number of nodes connected to a complex mesh. Usually any area within the mesh that seems to be prone to high stress levels requires additional nodes. Following this, the mesh is bestowed with the data about the structural and material properties that may relate to vibration, stress and load levels.

Depending upon project requirements, several types of analysis methods can be embraced by the engineering team. For example, structural analysis methods are used for simulating a product's performance under additional loads to determine the threshold point at which deformation may begin. Vibrational analysis can look into various issues relating to vibration, in addition to the effects of impacts like parent reels descending rapidly to the rails and more. Fatigue analysis on the other hand is aimed at examining the possibilities of any cracks in the physical structure.

When is FEA Appropriate?

There are multiple instances when FEA may be warranted. For example, while studying the corrosions on particular machine components, predicting any future corrosion expansion, figuring out the default frequency of a machine and its key parts, calculating the potential effects of a nip load increase on machine framework and much more.

How FEA Helps In Improving Product Quality?

When it comes to manufacturing quality products, there is simply no alternative to Finite Element Analysis. In experienced hands, FEA is an immensely powerful weapon that boosts efficiency, uptime, and quality that ensures profitability for everybody including clients, end users and manufacturers. Apart from that, these methods also help to discover flaws in product design and implement suitable design changes.

Because Finite Element Analysis modeling assumes only the best manufacturing conditions as well as homogeneous materials in its calculations, the end results are as good as the data entered. This is precisely why these techniques are most effective in experienced engineers with hand on knowledge to exploit the advantages offered by FEA.

Finite Element Analysis is undoubtedly a valuable and pretty effective tool for verifying and enhancing the manufacturing process, product quality and part finishing. While FEA modeling can not totally eliminate the requirement of conventional research and prototyping, it can significantly enhance both these processes and make them way more cost effective. The increasing prevalence of FEA in the industry is a testament to the success of this discipline.

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  • O2I's Mechanical Engineering team functioned as an extended team for an oil & gas company. We helped them complete the project in record time, resulting in substantial time and cost savings.
  • Our FEA Services team has successfully completed FE Analysis and assisted in validation and certification of equipment used in offshore applications.
  • O2I's Mechanical Engineering team is involved in updating the current database of drawings in different CAD platforms and converting the same to a common CAD platform for a client.
  • O2I's Mechanical Engineering team is working on creation of 2D CAD drawings for a large European food and beverage industry.
  • We are providing Virtual Assistant services for Engineers and Consultants, supporting the in-house Engineering team in gathering Engineering Data for a large mass lift company.
  • Our Engineering team is providing tool design assistance to a large shipping company.
  • We are assisting a precision component manufacturer to convert large volumes of hand sketches to editable CAD files.
  • Our Mechanical Engineering team is assisting a food and beverage company with re-engineering existing machinery and finding better design alternatives.
  • The Mechanical 3D Product Animation team provided a scope break-up for 180 seconds of animation for an engineering consultancy & contracting company.
  • Our CAD services team is providing design and documentation solution to a large precision component manufacturer in the Europe.
  • Our Engineering team is currently executing a Reverse Engineering project for high precision components at our facilities.
  • The Engineering team is involved in concept design of mass lifting components for a large shipping company.
  • Our Mechanical Engineers completed a CAD conversion project for a large consulting firm in record time while also ensuring the highest quality.
  • Our Engineers and styling experts are working on providing assistance to our client in restoring vintage vehicles.
  • The Mechanical Engineering team is updating 3D models and conversion of the same models to different modeling platforms for an F&B company.
  • Our team is helping an automotive company to customize product display of automotive components.
  • The Engineering team at O2I is executing concept design of equipment used in the agricultural industries.
  • We are assisting a large aerospace company in converting a large number of hand sketches to CAD drawings.

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