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Reverse Engineering Services

Mechanical Engineering Services

With the evolving product market and cutting-edge competition in terms of technology, it becomes highly crucial to update products at right interval. Whether there is a need to scale up a product, or upgrade components, or optimizing capacity or improving robustness, Outsource2india helps you recreate the missing or old product with smart reverse engineering services. With a team of expert reverse engineers, O2I use 3D scan data to generate a CAD model of any complexity. Our efficient and effective reverse engineering process has helped many notable clients from Fortune 1,000 companies.

Combined with decades of experience, strategic project management and delivery processes create a robust mechanism to provide some of the best reverse engineering services in the industry today. O2I's reverse engineering services are not limited to manufacturing industry alone and have catered to global clients across industries including, automotive, aerospace, consumer electronics, medical devices, machine tools, furniture manufacturing etc.

Outsource2india's Reverse Engineering Services

Outsource2india provides a wide gamut of reverse engineering services to both large and small manufacturing companies. With a team of experienced mechanical engineers with ample industry experience, who have had hands-on experience in product development as well as manufacturing, O2I helps you get the best out of your reverse engineering projects. As one of the top reverse engineering companies in India, Outsource2india provides some of the most sought-after services.

Our mechanical engineers all have extensive industry experience, including hands-on product development and manufacturing experience. O2I uses the best analysis tools and software, and continuing training in accordance with our commitment to ISO 9001-2008 standards. At O2I, there are some niche reverse engineering services that we offer. These includes -

  • Automotive castings
  • Investment cast components
  • Forgings
  • Injection-molded parts
  • Electronics-based consumer products
  • Styling-critical Class A surfaces
  • Dimension Measurement
  • 3D Laser Scanning
  • 3D Digital Modelling Surface Analysis
  • CMM Inspection and analysis
  • Digitizing Services
  • Manufacturing Drawings
  • Product Redesigning

Our 3-Step Reverse Engineering Process

With over two decades of experience in providing cutting-edge, top-of-the-line reverse engineering services to growing list of clients, Outsource2india has worked on a variety of projects for designers, engineers, and product manufacturers. Following ISO quality standards, we have the resources and capabilities to offer reverse engineering services to our clients. We follow a carefully managed three-step process for reverse engineering which includes -


The client provides the physical components or parts for our team's review


We perform a laser scan of the component and extract cloud point data to our systems


Using this data, our team generates a 2D or 3D CAD model for use in product enhancement. This may include failure analysis, reproduction, general study, inspection, or application for a new product or design

Using this process, we have worked with clients in the reverse engineering of Class A surfaces, forgings, castings, and injection-molded parts of various shapes and sizes.

Not just legacy drawings, we convert legacy products too!

Reverse Engineering Tools We Use

Our state-of-the-art technology speeds up the reverse engineering process. Tools that leverage for reverse engineering include the following -

  1. FARO® Laser ScanArm V2 with 7-axis ScanArm. Scanning ability of up to 19,200 points per second and accuracy of up to .002" (50µm)
  2. Renishaw® Cyclone scanner with accuracy of up to 50 microns
  3. Software: RapidForm® and Geomagic®, with NURBS and IGES / STEP (ISO 10303) compatibility
  4. Ability to automatically align point cloud data created through multiple scans, removal of stray data points, and removal of redundant data
  5. Ability to scan Class A surfaces

The O2I Advantage for Niche Reverse Engineering Services

Outsource2india's Reverse engineering services are designed to facilitate accurate product analysis so as to allow design changes and enhancements without spending time to locate as-build drawings. By using a hand-modeled prototype, we create manufacturing drawings that can replicate the intricate component structures of any simple to complex machinery.

  • Cost-effective - O2I offers about 40-60% saving on overall project cost
  • Team of Experts - O2I handpicks expert reverse engineers with a minimum of 2-5 years of industry experience. With an inhouse team comprising of 70 plus talented personnel with varied expertise, O2I is your ideal engineering services partner.
  • Process Excellence - O2I follows ISO process and latest technology to ensure project quality, and efficacy.
  • Attention to Detail - The manufacturing drawings and prototypes are developed with utmost attention and professional care.
  • Data Security - O2I has strict data security policy that ensure client's data remains safe. We take every possible care to ensure there is no data theft and our labs are hack-proof.

Client Success Story

Reverse Engineering for Refrigeration Compressors Manufacturer

Reverse Engineering Services for Manufacturer of Refrigeration Compressors
Find out how a manufacturer and supplier of spare parts leveraged Outsource2india's offshore solution for its reverse engineering needs. The client was able to eliminate superfluous expenses and improve operational efficiency.
Read the case study

Reverse Engineering Services for Manufacturer of Catalytic Converters
Find out how reverse engineers at Outsource2india helped a manufacturere of catalytic converters, universal catalysts and diesel filters, etc. reverse engineer catalytic converter to develop a new design in SolidWorks while saving on costs.
Read the case study.

Reverse Engineering for Catalytic Converters Manufacturer

Why Choose Outsource2india?

As an engineering service partner, Outsource2india has extensive experience in designing and prototyping complex products. The team of expert engineers at O2I come with the knowledge needed to work with your components throughout the process.

During the project, we will also share information related to the project with the client so that any feedback they have can be implemented along the way, whether it is adjustment to the CAD models being developed or something more. By adhering to ISO quality standards throughout and working to deliver project within the delivery timeframe outlined by the client, we work to be a trusted partner for your engineering and design process, all in a cost-efficient manner.

Contact us now to discuss your reverse engineering requirements.

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Our Clients

  • Alcon
  • Redwood E-Learning Systems
    Yale School of Management
  • Loomis
    Data Infinity
    Auto MiddleEast
  • Camnet
  • Eraid
    Financial Planning Association of Australia
  • International Career Institute
    Carole Holding
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