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Outsource Design for Manufacturing Services (DFM)

Outsource2india offers manufacturing services that include Design for Manufacturability (DFM) - the art of designing a product in a way that makes it easy to manufacture. The purposes of designing for manufacturability are as follows,

  • Early product cost estimating, Material selection and Manufacturing Process planning
  • Early visualization of manufacturing process and its impact on product design
  • Avoid expensive and time consuming manufacturing process
  • Considering environmental issues

Every new product design that our customers require us to develop, or every existing product that we are asked to redesign, goes through a DFM cycle. Redesigning an existing part of a product, or even the whole product, to be lighter, stronger and smaller is a common trend today and we have gained sufficient experience to assure our customers of success.

We begin each project by evaluating the goals and functions of the product. Once we acquire an accurate understanding of our customer's goals, we begin the process of material selection. The rising cost of materials is often a major roadblock to commercial success. We pay a great deal of attention to the selection of a material that is reasonably priced and is capable of withstanding all the processes that it will be subjected to.

Identifying areas of the product that can be made lighter either by adding ribs or by removing material is an essential next step. Designing product parts that can be cast instead of welded can reduce material and manufacturing costs, since welding is an expensive and time-consuming process.

Design for manufacturing assembly or DFMA is a methodology and tool set that is used to evaluate how to simplify an existing or future product design and / or manufacturing process to achieve significant cost savings. We, at Outsource2india, offer DFMA services that lead to better supply chain cost management, better manufacturing and product quality, and better communication between design, management, manufacturing, and purchasing.

Our Services

Our services include integrated design, simulation, prototyping and manufacturing. We configure our tools such that the development and delivery of your product is risk free and meets the quality and cost targets. We work with our customers while developing new or existing product specifications and ensure that the clarity of design flows all through the supply chain.

Our products are optimized to work under diverse operating conditions such as shock and vibration, and wind loading. We implement our projects under a concurrent engineering environment and simulate, test and optimize our customer's product design before committing to manufacture, which is prone to unknown risks. Our experience and capabilities in electromagnetic modeling, 3D Computer Aided Design (CAD), and Finite Element (FE) thermal and structural analysis simulation enables us to achieve these targets.

We utilize rapid prototyping machines to turn our designs into physical reality in a variety of inexpensive materials. This is part of our effort to reduce risks before committing to volume manufacture. We offer our services for new products as well as to fine tune an already existing product.

Contact us to make use of our design for manufacturing services.

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  • O2I's Mechanical Engineering team functioned as an extended team for an oil & gas company. We helped them complete the project in record time, resulting in substantial time and cost savings.
  • Our FEA Services team has successfully completed FE Analysis and assisted in validation and certification of equipment used in offshore applications.
  • O2I's Mechanical Engineering team is involved in updating the current database of drawings in different CAD platforms and converting the same to a common CAD platform for a client.
  • O2I's Mechanical Engineering team is working on creation of 2D CAD drawings for a large European food and beverage industry.
  • We are providing Virtual Assistant services for Engineers and Consultants, supporting the in-house Engineering team in gathering Engineering Data for a large mass lift company.
  • Our Engineering team is providing tool design assistance to a large shipping company.
  • We are assisting a precision component manufacturer to convert large volumes of hand sketches to editable CAD files.
  • Our Mechanical Engineering team is assisting a food and beverage company with re-engineering existing machinery and finding better design alternatives.
  • The Mechanical 3D Product Animation team provided a scope break-up for 180 seconds of animation for an engineering consultancy & contracting company.
  • Our CAD services team is providing design and documentation solution to a large precision component manufacturer in the Europe.
  • Our Engineering team is currently executing a Reverse Engineering project for high precision components at our facilities.
  • The Engineering team is involved in concept design of mass lifting components for a large shipping company.
  • Our Mechanical Engineers completed a CAD conversion project for a large consulting firm in record time while also ensuring the highest quality.
  • Our Engineers and styling experts are working on providing assistance to our client in restoring vintage vehicles.
  • The Mechanical Engineering team is updating 3D models and conversion of the same models to different modeling platforms for an F&B company.
  • Our team is helping an automotive company to customize product display of automotive components.
  • The Engineering team at O2I is executing concept design of equipment used in the agricultural industries.
  • We are assisting a large aerospace company in converting a large number of hand sketches to CAD drawings.

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Our mechanical engineering services have created global success stories.

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