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Outsource Process Planning and Automation Services

Process planning and automation have been practiced since the early days of manufacturing. Process planning is used to make optimal use of resources to reduce the time to market, improve product quality, increase production efficiency and cut production costs. With increasing competition and reducing demand, it is necessary to automate and optimize various elements of a manufacturing process. Outsource2india provides process planning and automation services to many companies in the world.

Process Planning Services Offered by Outsource2india

1. Plant layout design and automation

  • 2D / 3D layout design
  • Simulated factory automation
  • Assembly process simulation
  • Robotics simulation
  • Station layout and optimization
  • Simulation-based work instructions

2. Manufacturing process planning

  • Process analysis
  • Product assembly planning
  • Process documentation and report development
  • Manufacturing component process planning
  • Safety systems planning
  • Control systems planning
  • Containerization
  • Process templates creation

3. Skills / Resource planning

  • Material flow simulations
  • Resource standardization
  • Resource classification
  • Resource assemblies

Though many production scheduling software exist in the market, they are limited to standard production processes only. Besides, they need to be tweaked heavily to work for every company. However, they can be used in conjunction with a customized process automation plan after analysis of the current process.

For almost a decade, we have been helping several international companies design better products, reduce their time to market and improve cost efficiencies. We can help create a custom plan for your production process by utilizing the latest in computer aided process planning (CAPP) / system process planning.

Application of Our Process Planning Services

We possess expertise in the following areas of application:

  1. Tooling and fixture development
  2. Prototype development
  3. Lean manufacturing
  4. Construction equipment manufacturing
  5. Plant operations

The main aim of our process planning solution is to optimize the production process in order to achieve better efficiency and lower costs. To achieve these and other objectives, it is important to automate various functions in a process. Process automation or automation engineering aids in achieving the goal of optimizing production processes. Based on the nature of a production lifecycle, customized automation services can be implemented. These can also include individual machine automation and complete factory automation (plant automation).

Our Process Automation Services

At Outsource2india, we provide the following process automation services, at a high level of functionality and quality.

  1. Distributed control services (DCS )
  2. Programmable logic controller (PLC) services
  3. Automation planning and analysis
  4. Software testing and support
  5. Plant simulation and 3D modeling
  6. SCADA (Supervisory Control And Data Acquisition) services
  7. L2 / L3 support
  8. Monitoring and analysis support
  9. Communication protocol development
  10. Engineering tool development
  11. PLC selection, programming and commissioning
  12. GUI (Graphical user interface) / HMI (Human machine interface) development
  13. Development of drivers and OPC servers for field devices
  14. Asset management services
  15. Real-time application support
  16. Conversion and migration of control software

Get the Outsource2india Advantage

Though production efficiency and improved quality are the two benefits of process automation / process integration, other advantages include:

  • Better inventory management by optimizing flow of materials and people
  • Reduced manufacturing planning time by planned distribution of resources
  • Reduction of work-in-progress
  • Better layout planning, ensuring cost savings
  • Accurate assessment, detailed planning and accurate cost estimation
  • Improved collaboration and reuse for faster development

Changing economic conditions and demand volatility have changed the way how manufacturing companies work. Our automation tools and automation software help you stay one notch ahead of your competitors and better serve your customers’ needs. Utilizing a mix of computer aided process planning and manual planning, we can help you optimize and improve your production process. With a qualified team of engineers, quality analysts, project managers and business experts, we can help you achieve your business objectives quickly.

Contact us to outsource your process planning and automation requirements.

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  • O2I's Mechanical Engineering team functioned as an extended team for an oil & gas company. We helped them complete the project in record time, resulting in substantial time and cost savings.
  • Our FEA Services team has successfully completed FE Analysis and assisted in validation and certification of equipment used in offshore applications.
  • O2I's Mechanical Engineering team is involved in updating the current database of drawings in different CAD platforms and converting the same to a common CAD platform for a client.
  • O2I's Mechanical Engineering team is working on creation of 2D CAD drawings for a large European food and beverage industry.
  • We are providing Virtual Assistant services for Engineers and Consultants, supporting the in-house Engineering team in gathering Engineering Data for a large mass lift company.
  • Our Engineering team is providing tool design assistance to a large shipping company.
  • We are assisting a precision component manufacturer to convert large volumes of hand sketches to editable CAD files.
  • Our Mechanical Engineering team is assisting a food and beverage company with re-engineering existing machinery and finding better design alternatives.
  • The Mechanical 3D Product Animation team provided a scope break-up for 180 seconds of animation for an engineering consultancy & contracting company.
  • Our CAD services team is providing design and documentation solution to a large precision component manufacturer in the Europe.
  • Our Engineering team is currently executing a Reverse Engineering project for high precision components at our facilities.
  • The Engineering team is involved in concept design of mass lifting components for a large shipping company.
  • Our Mechanical Engineers completed a CAD conversion project for a large consulting firm in record time while also ensuring the highest quality.
  • Our Engineers and styling experts are working on providing assistance to our client in restoring vintage vehicles.
  • The Mechanical Engineering team is updating 3D models and conversion of the same models to different modeling platforms for an F&B company.
  • Our team is helping an automotive company to customize product display of automotive components.
  • The Engineering team at O2I is executing concept design of equipment used in the agricultural industries.
  • We are assisting a large aerospace company in converting a large number of hand sketches to CAD drawings.

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